Solar Thermal Propulsion - Seminar Report


Solar Thermal Propulsion
ABSTRACT
  Solar thermal propulsion is a form of space craft propulsion. Space craft propulsion is used to change the velocity of space craft and artificial satellites. There are many methods for space craft propulsion. Each method has draw backs and advantages, and space craft propulsion is an active area of research. Solar thermal propulsion conceived in 1956 by Kraft Echrike. Solar thermal propulsion is an excellent choice because it requires only one propellant gas and combines moderate thrust with moderate propellant efficiency. Solar thermal propulsion effectively bridges the performance gap between chemicals and electric propulsion by potentially offering higher specific impulse (800 to 1000 seconds) than chemical propulsion (300 to 500 seconds). Typically hydrogen is used as the propellant due to its low molecular weight corresponding to a high specific impulse.

                         A solar thermal rocket has to carry only the means of capturing solar energy such as concentrators and mirrors. Instead of converging solar energy to electric power as like a photovoltaic system, a solar thermal propulsion system uses the solar energy directly as heat. The heated propellant is fed through a conventional rocket nozzle to produce thrust. The engine thrust is directly related to the surface area of the solar collector and to the local intensity of the solar radiation.


 INTRODUCTION

            Solar thermal propulsion is a form of space craft propulsion. Space craft propulsion is used to change the velocity of space craft and artificial satellites. There are many methods for space craft propulsion. Each method has draw backs and advantages, and space craft propulsion is an active area of research. Solar thermal propulsion conceived in 1956 by Kraft Echrike. Solar thermal propulsion is an excellent choice because it requires only one propellant gas and combines moderate thrust with moderate propellant efficiency. Solar thermal propulsion effectively bridges the performance gap between chemicals and electric propulsion by potentially offering higher specific impulse (800 to 1000 seconds) than chemical propulsion (300 to 500 seconds). Typically hydrogen is used as the propellant due to its low molecular weight corresponding to a high specific impulse.

            A solar thermal rocket has to carry only the means of capturing solar energy such as concentrators and mirrors. Instead of converging solar energy to electric power as like a photovoltaic system, a solar thermal propulsion system uses the solar energy directly as heat. The heated propellant is fed through a conventional rocket nozzle to produce thrust. The engine thrust is directly related to the surface area of the solar collector and to the local intensity of the solar radiation.
 BASIC PRINCIPLE
            The propulsion system of a solar thermal powered space craft consist of three basic elements.
1.               Concentrator
2.               Thruster/Absorber
3.               Propellant system
            Concentrator focuses and directs incident solar radiation to an absorber/thruster which receives solar energy, heats and expands propellant (hydrogen) to produce thrust. A propellant system which stores cryogenic propellant extended periods and passively feeds it to the thruster/absorber. 
            The basic principle of solar thermal propulsion is to utilize the solar light to heat up a propellant and providing thrust by expanding the resulting hot gas through a conventional rocket nozzle. Therefore, the light is collected by parabolic reflectors and focused into a black-body cavity. Inside the cavity the high temperatures in the focal area are radiated to its walls where the heat is absorbed and transferred to the propellant flowing around the cavity. The propellant heats up to temperatures above 2000 K and is expanded through the nozzle, thereby generating the thrust. The best propulsive performance can be achieved with hydrogen (lowest molar mass) preferably stored in the liquid phase.

SOLAR CONCENTRATORS:
            Solar concentrators for use in space have received growing attention in the past few years in view of their many potential applications. Among those, perhaps the most important ones are space power generation and solar thermal propulsion. In the former, the concentrator is used to focus solar radiation on a conversion device, e.g, a photovoltaic array or the high temperature and of a dynamic engine; in the latter, concentrated solar radiation is used to heat a low molecular weight gas, thereby providing thrust to a solar rocket.

            In this propulsion scheme, solar energy is reflected by the large parabolic reflectors towards the rocket body, where hydrogen fuel is heated to a very high temperature and exhausted through a nozzle. Another application of space borne solar concentrators is for power generation. Future mission in space will require abundant power for use on satellites. While conventional photovoltaic have been used in the past and provide a reliable source of power, they do have several drawbacks. Their low efficiencies make it necessary to use large areas of cells, requiring extendible hard structures for support. These large structures make for a complex deployment scheme as well as a high system weight. Another drawback is that the large area required for the low efficiency cells will create significant drag for satellites, especially in low earth orbit. Solar dynamic power systems [SDPS] offer a viable alternative to photovoltaic, with lower system weight and drag area. These power systems typically consist of large parabolic reflectors that focus solar radiation into a receiver where high intensity heat is collected. This heat is then used to generate mechanical power using a Brayton, Rankine, or Stirling cycle engine. The lower system weight and area is mainly due to the higher efficiency of dynamic power systems; for a given area of collector surface more energy is generated with the dynamic power system than with photovoltaic.
            A solar concentrator uses lenses called Fresnel lenses, which take a large area of sunlight and directs it towards a specific spot by bending the rays of light and focusing them. Fresnel lenses uses like a dart board, with concentric rings of prisms around a lens that’s a magnifying glass. All these features let them focus scattered light from the sun in to a tight beam. Solar concentrators put one of these lenses on top of every solar cell. This makes much focused light come to e ach solar cell, making the cells vastly more efficient.
            Two concentrator designs, rigid or inflatable were originally being evaluated under two different contracts. However, these two different programs have since been merged, with the inflatable concentrator design taking lead as the primary technology. An inflatable solar concentrator offers significant advantages in comparison to state-of-the-art rigid panel concentrators, including low weight, low stowage volume, and simple gas deployment.

TORUS AND SUPPORT STRUCTURE:
            The reflector is mounted on the torus and support structure such that the mirror focuses solar radiation into the receiver to the solar energy absorber. An inflatable torus and support structure can be fabricated with kevlar-weave teflon laminate materials. Upon deployment, the torus and support structure would have nickel carbonyl introduce. Solar radiation exposure heats the inflatable, causing pyrolitic deposition of nickel metal on the inside of the inflatable, rigidizing it to produce load-heaving capacity, high-rigidity and high-pointing-accuracy.

GIMBALING RECEIVER ASSEMBLY:
            The gimbaling receiver-assembly is made up of the receiver housing, the reflector mounting ring rotation systems, and the rotation system that mates from the receiver housing to the spacecraft. The receiver mechanically points the reflectors to maintain solar energy focus on the solar energy absorber.

SOLAR ENERGY ABSORBER
            The solar energy absorber produces superheated hydrogen with the heat from the absorption of focused solar energy. Small capillary metal-matrix heat transfer elements may be useful in the construction of solar energy absorbers. In the operation of a solar thermal engine, the absorber configuration as a heat exchanger. Transport of high intensity solar flux from the concentrator to the solar receiver via optical fiber cable the solar receiver core is made of graphite cylinder because of high solar absorbtivity [.7-.9] ,excellent thermal mechanical stability and ease of fabrication The gas was injected tangentially in to the graphite cylinder and flows out through the molybdenum tube. The graphite core is surrounded by the molybdenum radiation shields. Achievement of high temperature via radiative heat transfer.

POINTING AND NAVIGATION SYSTEM
            In order for the reflectors to remain focused on the solar energy absorber at all times, the navigation and sun sensing and pointing systems must be integrated in real-time. Upon change in attitude to the sun the receiver mechanism will make suitable adjustments to maintain solar radiation pointing accuracy

 INFATABLE CONCENTRATORS
            Each solar thermal propulsion vehicle will have two pre-molded, inflatable solar concentrators made almost entirely of a new polyimide material developed by the NASA Langley Research Center, Hampton, Virginia. The LaRC-CP1TM polyimide is a clear, lightweight material with a large thermal operating range. It is ideal for this aerospace application because it effectively forms compound curved shapes; it is resistant to UV radiation, stable in a space vacuum and lightweight compared to glass or metal optics.

            Inflatable space systems invariably require less packaged volume, are lower in weight and cheaper through both development and production phases than competing mechanically erected systems. The potentially harmful effects of the space environment, including that of micrometeoroids, are much less than originally anticipated since large inflatable concentrators require very low inflation pressure; gas lost through leaks can be easily replaced from a small supply of reserve gas. Inflatable deploy and function very well in space, where the absence of gravity creates extremely low loads. High surface accuracy is obtained due to the constant force provided by the inflatant. The ultimate system will require two reflectors, each having an elliptical rim with a 40m major axis, to provide 40 lbs of thrust to the two engines of the rocket. Under the present project, a one-fourth scale, 9*7m off axis concentrator has been under development as a pilot for the full scale flight unit. The reflector component consists of a reflective membrane made of specially designed gores and a geometrically identical transparent canopy. The two forms together an inflatable lens like structure which, upon inflation, assumes the accurate paraboloidal shape. This inflatable structure is supported along its rim by a strong, bending-resistant torus.

SOLAR THERMAL PROPULSION CONCEPTS
            Two system level approaches for STP are currently being explored. Direct gain approach and thermal storage concept. That determines the amount of rotation required from the concentrator pointing mechanism.

DIRECT GAIN CONCEPT
            In the direct gain concept the concentrator continuously tracks the sun during the burn while the space craft remain pointed along the desired orbital trajectory. This requires that the concentrator be able to rotate up to 180 degrees while the space craft rolls 180 degrees. The direct gain concept will eventually require that the concentrator be mounted on a turn-table capable of the large deflections. The absorber configuration is a windowless heat exchanger having a delivered specific impulse of 800-960 seconds. Volumetric absorber concepts can potentially provide performance levels approaches 1100 seconds.

THERMAL STORAGE CONCEPT
            The second design approach involves the incorporation of a thermal storage medium in which solar energy is required and stored during the coast period of the orbit and when a propulsive burn is required, propellant flows through the thermal storage medium to provide thrust. The storage of solar energy enables a higher thrust than the direct gain concept with smaller concentrators. For efficient operation, the burns of this engine concept should be performed in the eclipse portion of the orbit. This greatly simplifies the sun tracking and thrust orientation compared with the direct gain concept since the system does not have to be "on sun" during the burn. In the current design concept, which uses rhenium coated graphite as the thermal storage medium, a delivered specific impulse of 700 to 900 sec is predicted dependent on the thermal storage temperature. Once the vehicle is in orbit, the concept can also provide on orbit power using the concentrators and thermionic elements to generate electricity. To achieve the desired long life for the power system, the concept typically incorporates a rigid concentrator.

METHODS FOR HEATING PROPELLANT
            There are two methods for heating the propellant. They are direct method and indirect method.
DIRECT METHOD
            In the direct method the propellant flow through sandy material within the heat exchange cavity. We put holes in the pipes or walls of the indirect heat exchanger so that the gas flows directly into the heat cavity, which requires a window, as pictured below: Direct solar radiation absorption (steam goes into windowed heating chamber In the direct concept, the cylindrical heating chamber rotates so that the centrifugal force keeps the sand, or "seeds", along the chamber wall, which is porous to let the gas in. The seeds are chosen for stability at high temperature and heat transfer properties. (Tantalum carbide and hafnium carbide are popular.)Heat transfer is more efficient in the direct concept, i.e., it's more compact, but clouding of the window or eventual leakage around and other seals are serious concerns. The rotating chamber is considerably more complex

IN DIRECT METHOD
            Indirect solar radiation has the propellant flow through only pipes or passages in the wall of a windowless heating cavity as shown below. Then this gas passes through a nozzle.

WORKING OF SOLAR THERMAL SPACE CRAFT
            The concentrator and the absorber/thruster are optically coupled with the absorber located at the concentrator focus. Due to large size inflated concentrators and non rigid support structure, the optically coupled concentrator absorber configuration can be sensitive to structural deformations caused by concentrator sub system rotation or acceleration. The optical wave guide transmission line is the key component to integrate the concentrator system with the solar thermal receiver. The cable inlet interfaces with the concentrator system and the outlet interfaces with the solar thermal absorber. The propellant was injected tangentially in to the graphite core, which contain channels for heating the propellant Hydrogen is expanded and produce thrust.

SOLAR THERMAL PROPULSION FOR A SMALL SPACE CRAFT          
            The Boeing Company is developing an innovative solar thermal propulsion system for application to small solar thermal propulsion system for application to small space craft with funding support by the Air Force Research Laboratory. In this system, as schematically presented in Fig.7, solar radiation is collected by the concentrator which transfers the concentrated solar radiation to the optical waveguide transmission line consisting of low-loss optical fibers. The optical waveguide cable transmits the high intensity solar radiation to the thermal receiver for efficient, high performance thrust generation. Part of the solar radiation can be switched to attitude control thruster as necessary. The features of the proposed system are:

l. Highly concentrated solar radiation (I03 suns) can be transmitted via flexible optical waveguide transmission line to the thruster’s absorber cavity;

2.   The flexible optical waveguide linkage de-couples the thruster from the concentrator to provide freedom from the constraints imposed on previous solar propulsion system designs;
3.   The configuration of the solar receiver can be optimized for efficient heat transfer with minimal re-radiation loss;
4.   Aiming and tracking for the concentrator become significantly easier by moving the termination of the optical fiber cable to follow the focal point of the primary concentrator
5.   High intensity solar radiation can be switched to different receivers to deploy several them1a1 thrusters as necessary.

            The experimental facility consists of two solar tracking units each with two 50 cm parabolic concentrators. The two concentrators are mounted on a rotating frame to track the sun. The optical fiber cable placed at the focal point of the concentrator transmits the concentrated solar radiation to the solar receiver located at the center of facility. The optical fiber cable (4 m long) consists of’37 fused silica fibers (1.2-mm dia). The four optical fiber cables deliver about 200 W of solar power into the receiver.
The solar receiver is located at the center with four optical fiber cables connecting it to

four concentrators. The configuration of this experimental setup simulates the solar thermal propulsion system described in Fig.8.

            The hardware components that we developed in this program include: optical waveguide transmission line; interface optical components; and the solar thermal receiver.

Optical waveguide transmission line

            The optical waveguide transmission line is the key component to integrate the concentrator system with the solar thermal receiver. The cable inlet interfaces with the concentrator system and the cable outlet interfaces with the solar thermal receiver. The cable inlet design we used in this program is based on our heritage: the quartz secondary concentrator collecting the solar radiation and injecting it to the optical fibers. Figure 9 shows the inlet portion of the four optical fiber cables used for this program. All four cables are 4 m long and each consists of 37 high numerical apertures. The fiber has an excellent off-axis transmission up to 25 degrees. The design of the cable outlet was developed for optimum interface with the high temperature solar receiver. A photo of the fiber cable outlet is given in Fig. 10. The 37 optical fibers transfer the solar radiation to the 10 mm quartz rod. The quartz rod, by the principle of total internal reflection, transfers the solar radiation to the thermal receiver. The tip of the quartz rod is placed close h the receiver high temperature heat exchanger in order to deliver the solar power directly to the receiver.

Solar receiver

            One of the important objectives of this program was to demonstrate the basic solar receiver heat transfer mechanisms:
·                     Transport of high intensity solar flux from the concentrator to the solar       receiver via optical fiber cable;
·                     Efficient delivery of high intensity solar flux to the solar receiver heating    element;
·                     Achievement of high temperature via radiative heat transfer;  and .
·                     Viability of optical components.
A schematic of the solar thermal receiver is given in Fig. 11.

            The solar receiver core is made of graphite cylinder (diameter = 1.75 cm; height = 2.54 cm), because of (i) high solar absorptivity (a= 0.7-0.9), (ii) excellent thermal-mechanical stability, and (iii) ease of fabrication. The gas was injected tangentia1ly into the graphite cylinder and flows out through the molybdenum tube. The graphite core is surrounded by the molybdenum radiation shields. Solar power (200 W) was delivered to the graphite core by four quartz rods (dia. = I cm).
            The solar receiver housing with four optical fiber cables is shown in Fig.11. The construction of this housing was similar to the materials processing experiment conducted in the previous NASA Program. The propellant gas flows from the bottom of the housing, flows through the heat exchanger, and flows out of the housing.

BENEFITS OF SOLAR THERMAL PROPULSION
§  High efficiency at potentially low cost
§  Higher payload fraction than chemical
§  Solar derived electric power
§  Concentrator & high-gain antenna or aero assist system
§  Higher Isp (> 700 s) than chemical options (300 -500 s)
§  Higher thrust-to-weight ratios than electric systems
§  Space solar power
§  Synthetic Aperture radar
§  Sunshield for space telescopes
§  High temperature materials

LIMITATIONS OF SOLAR THERMAL PROPULSION
  • It would not be very useful where places of intensity of sunlight is low
  • This propulsion system generates relatively low thrust necessitating 20-30 days to travel from LEO TO geo
  • Difficulty of ground level testing
CONCLUSION

            In the distant future, low cost propulsion will be needed for interplanetary travel and unmanned exploration. NASA forces solar thermal propulsion as a way to boost future payloads from a low earth orbit to a geosynchronous earth or high orbit. For more distant travel, a solar thermal engine using this propulsion would acts like a simple, efficient tugboat in space. Solar thermal propulsion systems would be less expensive, much simpler and more efficient than today’s rocket engines. A large liquid hydrogen tank with a innovative feed system was tested at Marshall to simulate a 30 day solar thermal mission. Data gathered from the tests would have applications for missions to the moon and mars, as well as boosting payloads to higher orbits. Solar absorber, thruster, and inflated concentrator technology development have continued to be advanced under Air force research laboratory [AFRL] over the last 2 years. Small scale hardware has been designed and fabricated AFRL for ground level evaluation. Therefore solar thermal propulsion can be literally defined as the future of space explorations


                               

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